Безмасляные поршневые воздушные компрессоры для выдувания бутылок из вторичный ПЭТ и ПЛА

VITO NEXT: the “smart” compressor for blow molding rPET and PLA bottles

SIAD Macchine Impianti (SIAD MI) has been active since 1980 in the PET compressor sector. In 2014, the company introduced the "VITO" range, the first compressor specifically designed for the requirements of the rPET and PLA sector. Since its launch, the VITO (acronym for Value, Innovation, Technology and Optimization) established the beginning of a "new era" in the world of air compression for blow molding machines and today SIAD MI can boast an achievement of installing over 6,000 compressors on all continents of the world.

SIAD MI has continued the evolution of the VITO range by offering its customers a premium solution, VITO Next, that delivers the best performance available on the market for high and medium pressure oil-free air compression in terms of performance and reliability. VITO Next was designed to be efficient, sustainable and connected thanks to SIADMI4U.

The best Total Cost of Ownership available on the market

In order to meet all customer requirements, the VITO range is flanked by the TEMPO² line and by the Screw + Booster piston compressor line, the BS Line.

* Completely oil-free (“class 0” ISO 8573) dry air supply

The complete supply of a compression line includes: air treatment skid, compressor skid, control panel, cooling system and outlet filtering unit. It is also possible to order specific components from this list.

SIAD Macchine Impianti I has been operating in the food and beverage industry for many years and is fully conversant with all regulatory requirements for preventing contamination from oils and toxic substances. It has thus succeeded in developing compressors with standard features capable of supplying oil-free high and medium pressure air for the blow molding of PET, rPET and PLA bottles and containers, which are also used in the following sectors: Cosmetic, Chemical and Pharmaceutical.

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The technical details that make the difference

• Connectivity
  Designed for the connection to remote monitoring systems


• Increased Robustness
  Improved piping fixing
  Improved transmission unit protection


• Reduction Of Energy Consumption
  Cylinder fluid-dynamics optimization
  Increase in heat exchange efficiency


• Greater Efficiency
  Improved condensate separation efficiency
  Optimized cooling water distribution


• Extended Lifetime
  Increased protection of cylinders against corrosion
  Optimal balance of the moving masses


• New Options
  Filter-silencer unit for restricted noise limit environments
  No-vibrations skid for elevated floor installations

Energy saving: here are our options

• VSD (Variable Speed Drive)

With an inverter drive, which regulates the frequency of the electric power supply, the compressor motor operates at variable speeds.

• 0-50-100%: Step regulation of the flow rate

If the request for compressed air decreases, the 0-50-100% device works by excluding the upper effect of the first stage cylinder, by means of pneumatic valve unloaders, and therefore obtains a flow rate equal to 50% of the nominal value.

• Energy Saving Pack

It is essential to know in detail the actual use of the compressors in order to study and define the most efficient working method for the system. For this purpose, SIAD Macchine Impianti (SIAD MI) offers the "Energy Saving Pack" which involves an analysis of the operation of the air compressors at the customers' premises, with a detailed analysis of the energy consumption : this is then followed by a specific proposal for the installation of a control panel, or of a control panel plus a VSD. The main control panel manages up to 8 compressors simultaneously. The panel constantly calculates the total compressed air flow rate and the consumption of the electricity and therefore enables it in real time to adapt the compressors’ performance to the required changes.

Advantages:

• Energy saving and flexibility with respect to different volumes of bottles in production

• Increased air flow rate with the same energy consumption

• Easy system management

• Greater reliability– less wear thanks to less "idle" operation

• Less maintenance - reduction of production costs

• Guaranteed optimum use of all the compressors installed.

• VSD investment with quick pay-back time.

• Compressed air recovery

This system allows the recovery of compressed air from the blow molder, with a consequent reduction in energy consumption for compression. For its customers, SIAD MI handles both the feasibility analysis and the implementation of this solution, which can be easily applied to compressors already installed.

Heat Recovery with VITO Next

The Heat Recovery System (HRS) of the VITO Next is the ideal option for those seeking superior energy efficiency and sustainability. It recovers up to 75/80°C of the heat energy generated by the compressor and transforms that heat into useful resources for your system, such as space heating or industrial applications. With its compact design and quick installation, the HRS reduces energy costs without altering the size of the skid or the compressor performance.

Characteristics

• Recovery of up to 50% of thermal energy
• Hot water supplied up to 75/80°C..
   

Advantages

• Reduction of heating costs
• Increased energy efficiency
• Simple installation thanks to the dedicated kit
• Environmental sustainability.
   

Applications

• Room heating
• Auxiliary uses
• Production processes.
   

For information

siadmi_PET@siad.eu

SIAD Macchine Impianti offers a wide range of solutions for oil-free compressed air which satisfy all the needs of its customers with products and services that meet their specific requirements. If you are interested in receiving an offer for PET compressors, please send an email to: siadmi_compr@siad.eu